SPECIALITY VEHICLES

KAUFFMAN ENGINEERING, INC. HAS BEEN MANUFACTURING AND PROVIDING DESIGN/COST SAVINGS INPUT TO A CROSS-SECTION OF SPECIALTY VEHICLE MANUFACTURING COMPANIES FOR OVER 35 YEARS.

There are several markets within this group that are currently serviced; they include: Gas, Electric and Hybrid Golf Carts, Lawn Maintenance Systems/Vehicles, Off-Road and All-Terrain Vehicles, and Electric Cars/Trucks.

PRODUCTS CURRENTLY SUPPLIED TO THE SPECIALITY VEHICLE MARKETS INCLUDE...

CABLE ASSEMBLIES

Products spanning from single conductor big gauge to multi-conductor in both short and long lengths coupled many times with custom designed moldings to fit your specific need.  A focused factory dedicated to cable assemblies can provide certified quality and  unmatched service at cost-effective prices.

POWER CONDUCTORS

Also referred to as Battery Cables, Kauffman Engineering can supply a range from 6 AWG to 2/0 AWG products to fit your need.  Cables can be combined with our internally designed, tooled and fabricated terminals to facilitate lead time and provide a cost savings opportunity. 

COMMUNICATION CABLES

Our protfolio of products includes Coax, HDMI, CAT, flat, round... upgrading or adding new communication or data network wiring using standardized Registered Jacks or twisted pairs is simple. 

SWITCH/CUSTOM ASSEMBLIES

Can be designed with combinations of wire, plastic components, switches, circuit boards, housings, relays, etc.

COMPONENTS

We have established a reliable supply chain of component parts, including joint inventory management programs. We use all recognized industry standard connectors, such as; Tyco/AMP®, Delphi®, Molex®, Deutsch®… and we are capable to custom designing/molding terminals and connectors as well.

WIRES

All Kauffman Engineering, Inc. wires are UL® approved. We offer the industry's most commonly used sizes; 0 AWG to 22AWG wires, and also have the capability of wire extrusion. Our extensive set of solid wire color variety includes striped color combinations. We provide standard UL® style MTW and CSA approved TEW and AWM rated wire insulation, as well as higher temperature UL® style GXL (X-link) insulation as part of our flexibility.

WIRE PROCESSING

Automated cutting, terminating and printing technology allowing us to lead the industry in efficiency, quality, and consistency in specification such as lengths and crimp integrity.

SPLICING

Our use of Sonic Welding Technology assures long term, secure and durable connection for every splice.

MOLDING

Kauffman is one of only a few harness manufacturers with their own in-house tool shop to support their signature molding processes; whether they be simple bullet terminals or unique multi-pin molded connectors.  We accept all molding challenges to best support your application.

TERMINAL STAMPING

Kauffman has the capability to design, fabricate tooling and stamp inserts in several common materials.  Being vertically integrated improves speed to market and flexibility in design.

ASSEMBLY OPTIONS

We offer wide range of switch/system assembly options that combine wires with plastic components, switches, printed circuit boards, housings, etc. along with a wide range of tubing capabilities, such as; standard and high-temperature loom protections, as well as wire braiding capabilities. Optional methods to provide protection of circuits such as fuses, diodes, resistors or relays can be added upon request.

TESTING

Finished harnesses and/or assemblies are tested using original mate connectors whenever possible. Every test is performed using the most up-to-date software scanning technology designed specifically for that part.

PRINTED CIRCUIT BOARD ASSEMBLY/ELECTRONIC MANUFACTURING SERVICES

Our EMS personnel follow strict ESD procedures and are certified to IPC standards for both leaded and ROHS (Lead-Free) work cells. Automated, Through-hole, BGA and Surface-mount assembly, combined with no-clean soldering techniques allows us to serve many industries. Diagnostic and/or functional testing along with design for manufacturing assistance completes the spectrum of capabilities to best meet your needs.

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